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Loader system RCL x60

Technology: Gear grinding
Type: Additional equipment
Product description

The Reishauer RCL line is a highly efficient automation system for loading disc and shaft gears, widely used in the gear industry. It reduces non-productive times and can be finely adjusted to your needs with numerous configuration options. With an extremely compact footprint of just 6 m² in its minimum configuration, the RCL x60 helps reduce the space required for your facility.

The loading systems offer functions that complement the production process before and after the grinding operation. Integrated monitoring and ejection functions ensure the output of consistently high-quality parts. This helps organize production efficiently and cost-effectively. The Reishauer RCL line has been developed to meet demanding production requirements and is globally recognized for its reliability in multi-shift operations.

The Reishauer RCL x60, 100% Swiss-made, offers:

  • Connectivity with Reishauer RZ x60 4.0 gear grinding machines
  • Single or double gripper options
  • Ease of use through semi-automatic and intuitive part learning
  • Short setup times with storable part programs
  • Tool-free part changeover
  • Minimal floor space requirement of approximately 6 m² with standard belt storage
  • Optimized belt storage, with extensions available
  • Low maintenance levels
Specifications

Standard Equipment

  • C-axis: planetary drive, synchronous motor, oscillating arm with gripper
  • Y-axis: linear guide, toothed belt, planetary drive, synchronous motor
  • Z-axis: linear guides, ball screw, synchronous motor
  • Centralized lubrication: with integrated oil reservoir
  • Integrated belt storage.
  • Peripherals: electrical cabinet, coverings, oil tray, leveling elements
  • Interfaces: communication via ProfiNet and Multipol
  • Remote maintenance: enabled for diagnostics and remote support

Working range

  • Workpiece diameter max.: 260 mm.
  • Shaft length max.: 400 mm.
  • Gripper: simple o doble.
  • Workpiece weight max.:
    • 1 piece: up to 20 kg
    • 2 pieces: up to 20 kg each
  • Total load belt storage max.: 380 kg.
  • Total system weight: 2.500 kg.

CNC-Control / Software

  • PLC: Siemens S7-1500.
  • HMI: Siemens SIMATIC KTP 700 F.

Options

  • Oil centrifuge
  • NOK / SPC station: configurable with up to six positions
  • Workpiece detection using contour masks
  • Workpiece stacking
  • Integration of external belt storage
  • Integration of third-party systems (robotic)
  • Camera system
Data sheet