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FHC 180

Technology: Hobbing
Product description

High performance:

  • Chip-to-chip time < 1 second due to parallel loading/unloading during the hobbing process
  • Pendulum machining with 2 spindles
  • Lowest cost per part and extended tool life
  • Ideal for dry machining
  • Rigid and robust workpiece and tool spindles: increased cutting parameters and tool life
  • Shorter cutting times due to higher material removal rates
  • Final finish quality IT4 to IT5 achieved with a single cut or grinding-like process
  • Doubled productivity with two spindles featuring reduced acceleration and deceleration
  • The high-productivity 2-spindle hobbing center is equipped with a tailstock and tension rod with a closed force loop
  • Easy change over through excellent access and an ergonomical work holding and hob tool change < 10 min
  • User-friendly interface with intelligent software package
  • Singular construction design with lift hooks for easy redeployment

For a multitude of manufacturing possibilities::

  • Parallel to the main processing time: deburring with a pressure roller and deburring wheel and removal of secondary burrs on the flank with a grinding cut
  • Finish machinig in final quality IT4 to IT5 with the single cut or a dressing cut process

Convenient tool change:

  • To change the hob cutter, the hob head is swivelled into a vertical position prior to the operator accessing the work area 
  • Based on the excellent access and the use of both hands a hob cutter change is possible in only 30 seconds

Precision to the micron, day after day, year after year

All hobbing machines of the FHC platform have a mono-block machine base made from mineral base concrete for maximum rigidity with optimum damping characteristics and high dynamic axis servo drives. Direct driven synchron motors for the work piece spindle and the tool spindle with high resolution encoders, guarantee a high dynamic feedback control system, highest quality and a long life of the production machine.

Specifications

Workpiece specifications::

  • Diámetro máximo de la pieza de trabajo: 50 – 180 mm
  • Modul max.: 4 mm

Tooling:

  • Minimum hob diameter: 60 mm
  • Maximum hob diameter: 100 mm
  • Minimum overall hob length: 200 mm
  • Maximum overall hob length: 310 mm
  • Hob cutter lenght teethed max.: 224 mm
  • Tool holder shaft diameter: 32 mm
  • Counter support short taper ref. diameter: 25 mm

Machine:

  • Rated power of hob spindle (S6-60%): 23 kW
  • Hob Spindle-Speed max.: 7.000 rpm
  • Rated power of workpiece spindle: 2 x 15 kW
  • Work piece spindle speed max.: 620 rpm
  • Maximum axial travel (Z-axis): 250 mm
  • Maximum radial travel (X-axis): 140 mm
  • Hob head swivel range (A-axis): ± 35°
  • Maximum tangential travel (Y-axis): 200 mm

Electrical supply data:

  • Control: SIEMENS 840 D
  • Base machine power consumption: 50 kVA

Dimension / Weight:

  • Base machine weight: 10,000 kg
  • Floor space base machine (w/o chip cart): aprox. 7 m²

 

Data sheet