High-end honing technology
Honing is the most precise metal cutting process for the cost-effective, high-precision machining of holes. Maximum accuracy in dimensional, form, and surface tolerances is achieved. KADIA develops high-performance technology for small to medium bore diameters. With our Smart Dynamic concept, we offer the most advanced processes for honing precision components.
Rebarbado mecánico
Burrs occur in almost all manufacturing processes. In the worst case, they can cause malfunction in the final product. Therefore, industries such as automotive and component suppliers require burr-free parts. Kadia is a specialist in mechanical deburring and surface finishing.
Deep hole drilling
TBT has played a decisive role in shaping deep drilling technology and has further developed it. In high-performance precision drilling, the single-lip gun drill has proven itself in practice due to the achievable diameter tolerances and surface qualities, as well as minimal deviation. As a result, the deep drilling principle replaces drilling and reaming in a single operation for a wide range of applications, with extremely high process reliability.
Superfinishing
El superacabado es un proceso de mecanizado por arranque de virutas. Pero no es comparable a ningún otro. A diferencia de los métodos clásicos de torneado y rectificado, donde el contacto entre herramienta y pieza de trabajo es puntual o lineal, aquí se realiza un contacto superficial. Y esto es precisamente lo que da lugar a las propiedades únicas de una superficie perfecta. En otras palabras, ¡el superacabado! Según las necesidades del cliente, hemos clasificado nuestras máquinas en 4 series: Race finishing, Plunge machining, Mecanizado sin centros y Mecanizado de bolas (hacer clic en el logo de Supfina para saber más).
Acabado plano
El acabado plano consiste principalmente en utilizar una muela de copa para mecanizar la cara de una pieza. Se permite ajustar la unidad de acabado en múltiples direcciones, lo que confiere a la superficie de la pieza de trabajo un patrón de «rayado en cruz» característico, además de ajustes cóncavos o convexos. Con estas capacidades se puede producir una superficie plana, cóncava, convexa o esférica. Una diferencia clave con respecto a los procesos de rectificado es que la herramienta se autoafila durante el mecanizado, es decir, no requiere un reavivado continuo o regular.
Flat microgrinding
Para el microrectificado paralelo por ambas caras, las piezas se colocan en los discos portapiezas. Estos discos están dentados en su diámetro exterior y se ponen en movimiento por medio de una corona interior accionada de bulones, generando una rotación/orbitando sobre la corona exterior de bulones. El mecanizado tiene lugar entre dos muelas de rectificado giratorias, y la fuerza de mecanizado es aplicada por la muela superior. Para una transmisión óptima de la fuerza, la muela superior está alojada de forma pendular.
Double disk grinding
Si las piezas deben rectificarse por ambas caras, planas y paralelas, se utiliza el rectificado de doble muela. Las piezas se introducen sueltas entre las dos muelas, colocadas en «nidos» en el disco de transporte. La muela de rectificado superior se ajusta con la correspondiente inclinación a la muela inferior. Como resultado, la separación entre las muelas de rectificado es mayor en el lado de entrada que en el de salida. Las muelas mantienen su forma y filo mediante un reavivado regular.
Superfinishing attachments
Dependiendo de la cantidad de piezas a mecanizar, y a sus dimensiones, se utilizan los dispositivos de superacabado, que se instalan en tornos y rectificadoras convencionales. Los dispositivos de Supfina están disponibles como unidades de banda, unidades de piedra o versiones híbridas. Estaremos encantados de asesorarle sobre la versión más adecuada para su aplicación.
Robótica: proceso y automatización
¿Buscando una solución flexible, modular y económica para sus procesos? Con la R-Cell, Supfina presenta una innovadora célula robotizada que cumple fácilmente todos estos requisitos. En la célula modular, un gran número de componentes pueden disponerse completamente según sus propias necesidades y, gracias a su diseño flexible, también pueden ampliarse o adaptarse en cualquier momento. Esto garantiza una mayor flexibilidad y tiempos de reacción más rápidos y ofrece un gran potencial de ahorro gracias a una producción eficiente en un espacio compacto.
Gear grinding
Reishauer's generating gear grinding is an advanced technique for producing gears with high precision and efficiency. It involves the use of grinding wheels that move continuously and synchronously with the workpiece, shaping the gear through a generating process. Reishauer integrates this process with its ARGUS monitoring system, which leverages artificial intelligence to ensure error-free production.
Thread, worm and tap grinding
We offer advanced technology and customized solutions in thread grinding, worm grinding, and tap grinding. To achieve this, we use state-of-the-art CNC machines to ensure precise and complex profiles, which are essential for mechanical assemblies and transmission systems.
Hobbing
Gear hobbing is the most productive and cost-effective way to manufacture gear tooth profiles on an external diameter. In the gear hobbing process, the hob and the gear form a pair similar to a worm shaft and a helical gear. To produce the required gear profile, the gear hobbing machine, with a geometrically defined cutting edge, cuts using a discontinuous generating process.
Vertical turning
Horizontal turning
Horizontal turning is a machining technique where a cylindrical workpiece rotates around a horizontal axis while a cutting tool is applied to shape it. This process is ideal for creating parts such as shafts, cylinders, and other cylindrical shapes.
High-precision horizontal machining centers
MAG Specht high-precision horizontal machining centers are advanced machines designed for efficient and precise serial production of components. Their horizontal design ensures better chip evacuation and greater stability. Equipped with high-speed spindles and automated systems, they enhance productivity and accuracy.
Milling machines and machining centers
CNC milling machines (Computer Numerical Control) are machines that use programmed commands to cut and shape materials with high precision. Machining centers, on the other hand, are advanced systems that combine multiple machining functions, such as milling, drilling, and turning, into a single machine, enabling more efficient and precise manufacturing processes.
Bandsawing machines
We offer a wide range of band saws designed for various industrial applications. Our straight-cut, miter-cut, and vertical cutting machines are available in manual, semi-automatic, and automatic models, ensuring precision and efficiency in every cut. Additionally, we provide customized solutions for specific materials such as silicon, graphite, glass, and ceramics.
Cold rolling
A technique that shapes metal without the need for heating, preserving its mechanical and structural properties. This process is efficient and reduces material waste, making it ideal for producing high-precision parts such as gears, shafts, and structural components.
Laser Welding
In modern automotive transmission manufacturing, laser beam welding technology is gaining importance. To minimize distortion, laser welding is often the only viable option for assembly. The advantage of the laser energy source lies in its extremely high energy density and the small heat-affected zone it creates in the workpieces.
Automation and montage
Felsomat provides systems for loading and unloading parts, precise assembly of critical components, automated quality control, and part tracking using data matrix codes. These solutions optimize efficiency and precision in manufacturing processes.
Electric motors
Felsomat's solutions for electric motors focus on automation and efficiency in the production of key components such as stators and rotors. They utilize advanced technologies such as inductive heating, laser welding, and powder coating.
Airflow measurement systems
World leader in the production of airflow measurement systems, used to determine the aerodynamic area of various components such as gas turbine nozzles, nozzle segments, wheels, combustion liners, and other workpieces and units for aircraft and helicopter engines, as well as land-based power generators.
Eddy current equipments, accessories and reference standards
This technology enables the detection of defects in materials and components without causing damage, making it crucial for quality and safety in industries such as aerospace and automotive.
